What happens when a device nearly every passenger carries onboard a plane erupts in smoke and flames



Atlantic City, NJ
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Almost every passenger carries lithium-ion batteries onto airplanes – in their telephones, laptops, rechargeable powerpacks and even vapes. And when one thing goes flawed with one in every of them, Federal Aviation Administration checks present the outcomes could be catastrophic.

Delta Air Lines Flight 1334 was flying from Atlanta to Fort Lauderdale final month when smoke and flames began pouring out of a backpack. The pilots declared an emergency and diverted to Fort Meyers the place the 191 folks onboard safely evacuated.

The perpetrator was a passenger’s private lithium-ion battery pack, which had been tucked away in the carry-on bag.

At the FAA’s William J. Hughes Technical Center for Advanced Aerospace in Atlantic City, New Jersey, fireplace security engineers analysis and reveal simply how unhealthy it may be.

“Lithium batteries can go into what’s called thermal runaway,” Fire Safety Branch Manager Robert Ochs, defined. “All of a sudden, it’ll start to short circuit … It will get warmer and warmer and warmer until the structure of the battery itself fails. At that point, it can eject molten electrolyte and flames and smoke and toxic gas.”

The FAA performed a demonstration for NCS inside their analysis hangar to point out what may occur.

A chargeable client battery pack, which could be used to cost a laptop computer or cellular phone, was tucked into a seatback pocket and heated to greater than 300 levels to simulate the thermal runaway. Suddenly, sparks and fames violently erupted, scorching close by seats and sending smoke billowing.

Demonstration of lithium ion battery thermal runaway at FAA technical center in Atlantic City, New Jersey.

“The testing that we’re doing here is helping flight attendants,” Ochs mentioned. “Anytime that there’s a fire on an airplane, it is a serious concern, and action has to be taken immediately because there is no escape.”

These thermal runaways are troublesome to combat. The FAA recommends flight attendants first use a halon fireplace extinguisher, which is commonplace tools on planes, however that alone might not be sufficient.

In the take a look at carried out for NCS, the flames sprung again up in simply moments.

“Grab that hand extinguisher, use it to put the flames out. But we know from our testing that that’s not going to stop, and that fire will reignite with a lithium battery,” Ochs mentioned. “Adding the water, as much water from the galley cart, non-alcoholic liquids, everything that they can get to just start pouring on that device.”

The issues usually are not new, however extra batteries are being carried onto planes than ever earlier than. Safety group UL Standards and Engagement says at present a median passenger flies with 4 gadgets powered by lithium-ion batteries.

“The incidents of fire are rare, but they are increasing. We’re seeing as many as two per week, either on planes or within airports,” Jeff Marootian, the president and CEO of the group, instructed NCS.

The FAA allows most client private digital gadgets with lithium-ion batteries in checked and carry-on baggage.

However, the most recent federal knowledge exhibits exterior battery packs are the highest explanation for incidents, and as a outcome the FAA has banned them from checked baggage the place they’re tougher to extinguish.

But regardless of all the warnings, UL Standards and Engagement says two in 5 passengers nonetheless say they verify them.

“We know that within the cargo compartment, lithium battery fires are a serious danger,” Ochs mentioned. “Passengers should bring them with them on board and they should be readily accessible. If one does happen to catch on fire and it’s stuffed deep within your bag, all the way up in an overhead bin, that’s going to be very hard for a flight attendant to fight.”

The aftermath of the plane fire at Gimhae International Airport in Busan, South Korea on January 28, 2025

In January, Air Busan Airbus A321 on the bottom at Gimhae International Airport in South Korea was gutted by flames. The investigation is ongoing, however the trigger is regarded as a private energy pack battery saved in an overhead bin. Twenty-seven folks have been injured, three severely.

As a outcome, South Korea created guidelines stopping energy banks from being stored in overhead bins and prohibiting charging gadgets on board.

In the United States, Southwest Airlines now requires all battery packs to “remain in plain sight” when getting used, and passengers can not cost gadgets in the overhead bins.

“We know that this is a solvable problem, and first and foremost, it is about passenger awareness and education,” Marootian mentioned. “A lithium battery fire on the ground is dangerous enough, at 30,000 feet it can be a catastrophe.”

Passengers ought to let flight attendants know if a device is getting too sizzling, and if a battery-powered device is dropped into a seat, they need to get assist earlier than attempting to regulate the seat.

“If you lose a device and a seat … don’t operate the seat, because it could pinch it and that could cause a thermal runaway too,” Ochs mentioned. “The best bet is anything that’s going wrong with your device, call the flight attendant.”

Consumers can even keep away from gadgets which can be cheaply made.

“If it is a lot cheaper than the other devices on the market, then most likely it doesn’t have the most rigorous manufacturing. There could be latent defects within the device itself that could cause it to fail,” he mentioned.





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